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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Classification of CNC Machining Occupation Levels

1. Blue-collar layer:   That is, CNC machining operation technicians, proficient in machining and CNC machining process knowledge, proficient in the operation and manual programming of CNC machine tools (attributes: automated machine tools), understand automatic programming and simple maintenance of CNC machine tools (attributes: automated machine tools), such There is a large market demand for personnel, and they are suitable for operating workers of CNC machine tools (attributes: automated machine tools) in the workshop, but due to their single knowledge, their wages will not be much higher.   2. Gray collar layer:   One, CNC machining programmer:   Master the knowledge of 5 Axis CNC machining Aluminum   technology and the operation of CNC machine tools (attributes: automated machine tools), be familiar with the design and manufacturing expertise of complex molds (title: mother of industry), and be proficient in 3D CAD/CAM software, such as UG, GOOGLE PRO/E, etc. ; Familiar with CNC

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette

What is the main purpose of cnc processing?

In the era we live in, the efficiency of many different machines instead of manual work to complete this kind of work will be greatly improved, so let's now take a look at what is the main purpose of cnc processing?

 

1. Cnc machining is responsible for the operation, cnc machining maintenance and daily maintenance of the machining center machine tool, and is familiar with the performance and basic structure of the machining Shop center group machine tool;

 

2. The cnc processing is subject to the production arrangement for product trial production and mass production, and the products are processed according to the requirements of the drawings to ensure product quality;

 

3. Cnc machining process can understand the drawings and related process technical documents, assist in the analysis, processing and resolution of quality problems, and propose improvement plans;

 

4. The cnc processing department actively cooperated with the quality inspection department, and notified its supervisor in time if the quantity was found to be inaccurate, and the FQA inspection department would proofread it;

 

5. The cnc processing and technical departments coordinate to deal with Technical application problems, actively provide relevant plans, and deal with on-site problems in a timely manner;

 

6. For cnc processing, fill in the documents and materials of the processing center machine tools and products as required, and make production operation records and cnc processing equipment maintenance records;

 

7. The cnc process Introduction completes other quality management system work and actively assists in the completion of the work of related departments; completes other tasks assigned by the superior.

 

Extended information:

 

Compared with ordinary machine tools, CNC machine tools have the following characteristics:

 

High processing precision and stable processing quality;

 

Multi-coordinate linkage can be carried out, and Autometal parts with complex shapes can be processed;

 

When Tailored machining parts are changed, generally only the NC program needs to be changed, which can save production preparation time;

 

The machine tool itself has high precision, large CNC sheet metal machining rigidity, can choose a favorable processing amount, and high productivity (generally 3~5 times of ordinary machine tools);

 

The machine tool has a high degree of automation, which can reduce labor intensity;

 

The requirements for the quality of the operators are higher, and the technical requirements for the maintenance personnel are higher.

 

working principle

 

CNC machine tools generally consist of the following Building parts:

 

The host, which is the main body of the CNC machine tool, includes the machine body, CNC machining column, CNC machining spindle, CNC machining feed mechanism and other mechanical components. It is a Medical parts used to complete various cutting processes.

 

The numerical control device is the core of the numerical control machine tool, including hardware (printed circuit board, cnc processing CRT display, cnc processing key box, cnc processing paper tape reader, etc.) and corresponding software for inputting Prototype parts programs and completing the input Information storage, cnc processing data conversion, cnc processing interpolation calculation and realization of various control functions.

 

The driving device, which is the driving part of the CNC machine tool actuator, includes a spindle drive unit, a cnc processing feed unit, a cnc processing spindle motor and a feed motor, etc. It realizes the spindle and feed drive through the electric or Electronic parts servo system under the control of the numerical co

 

 

ntrol device. When several feeds are linked, it can complete positioning, cnc processing straight line, cnc processing plane curve and space curve processing.

 

Auxiliary devices, some necessary supporting Mobile parts

 

 

 

 

of index-controlled machine tools to ensure the operation of CNC machine tools, such as cooling, CNC machining chip removal, CNC machining lubrication, CNC machining lighting, CNC machining monitoring, etc. It includes hydraulic and pneumatic devices, cnc machining chip removal device, cnc machining exchange table, cnc alloy machining CNC turntable and CNC indexing head, as well as cutting tools and monitoring and testing devices.

 

Programming and other ancillary equipment can be used to program aluminum parts, cnc processing and storage, etc. outside the machine.

 

use

 

Numerical control CNC Lathing are mainly used for large-scale machining of parts, and their processing methods include turning outer circle, boring, turning plane and so on. Programs can be written, suitable for mass production, and the production process has a high degree of automation.

 

Since the Massachusetts Institute of Technology developed the world's first CNC machine tool in 1952, CNC machine tools have been widely used in the manufacturing industries, especially in automobiles, CNC processing, aerospace, CNC processing, and military industries. Both hardware and software have developed rapidly.

 

Copyright notice: This article comes from https://plastics-moulding.com/


 

 

 

 

 


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