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How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

KOVAR parts seal preparation and physical properties

Kovar® is a vacuum-melted iron-nickel-cobalt low-expansion alloy. The chemical composition content is controlled in a very narrow range to ensure accurate and balanced thermal expansion performance. At the same time, strict quality control during the manufacturing process of KOVAR machining parts also ensures balance Its physical and mechanical properties are more suitable for deep drawing, stamping and various cutting processes. Material use Kovar® is used for vacuum sealing of hard glass and ceramics, and is widely used in electron tubes, microwave tubes, transistors and diodes. On integrated circuits, it is used for flat integrated circuits and dual in-line packages. Seal preparation All parts made by Kovar® should be degassed and annealed in a wet hydrogen atmosphere. Hydrogen is injected into water at room temperature and gets wet through blisters. Care must be taken to prevent surface carbonization. The heat treatment furnace must have a cooling chamber that provides the same a

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th

What are the advantages of CNC turning and milling processing?


Compared with conventional CNC titanium machining processes, the outstanding advantages of turning-milling combined machining are mainly manifested in the following aspects:

 

(1) CNC turning and milling compound processing manufacturers introduced to shorten the product manufacturing process chain and improve production efficiency. A variety of special tools can be installed, new tool arrangement, reduce tool change time, improve processing efficiency, turning-milling composite processing can complete all or most of the machining procedures in one clamping, thus greatly shortening the product manufacturing process chain. In this way, on the one hand, the production assistance time caused by the change of the installation card is reduced, and the manufacturing cycle and waiting time of the tooling fixture are also reduced, which can significantly improve the production efficiency.

 

(2) Reduce the number of clamping and improve cnc brass machining accuracy. The reduction in the number of card loading avoids the accumulation of errors due to the conversion of positioning benchmarks. CNC turning-milling composite processing manufacturers analyze, at the same time, most of the current turning-milling composite processing equipment has the function of online detection, which can realize the in-position detection and precision control of key data in the manufacturing process, thereby improving the processing accuracy of the product; high-strength integration The design of the machine bed improves the gravity processing ability for difficult-to-cut materials; the machine is equipped with an automatic feeding device, which can realize automatic feeding and continuous, basically realizing the assembly line operation of a single machine tool.

 

(3) Reduce floor space and reduce production costs.

 

CNC delrin machining composite processing manufacturers analyze that the compact and beautiful appearance design improves the use of space, and makes maintenance and repair more convenient, so that customers can get the greatest satisfaction; although the single unit price of the turning-milling composite processing equipment is relatively high, but due to the manufacturing process chain The shortening and the reduction of the equipment required for the product, as well as the reduction of the number of fixtures, workshop area and equipment maintenance costs, can effectively reduce the overall fixed asset investment, production operation and management costs.

 

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