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How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

KOVAR parts seal preparation and physical properties

Kovar® is a vacuum-melted iron-nickel-cobalt low-expansion alloy. The chemical composition content is controlled in a very narrow range to ensure accurate and balanced thermal expansion performance. At the same time, strict quality control during the manufacturing process of KOVAR machining parts also ensures balance Its physical and mechanical properties are more suitable for deep drawing, stamping and various cutting processes. Material use Kovar® is used for vacuum sealing of hard glass and ceramics, and is widely used in electron tubes, microwave tubes, transistors and diodes. On integrated circuits, it is used for flat integrated circuits and dual in-line packages. Seal preparation All parts made by Kovar® should be degassed and annealed in a wet hydrogen atmosphere. Hydrogen is injected into water at room temperature and gets wet through blisters. Care must be taken to prevent surface carbonization. The heat treatment furnace must have a cooling chamber that provides the same a

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th

The contribution of CNC machining to the rapid development of mobile phones

The mobile phone can be said to be an indispensable electronic product in our daily life. It has promoted the development of our communication era. But did you know that many parts of mobile phones are made by CNC precision parts processing manufacturers? So how much role does CNC precision parts processing team play in our mobile phone manufacturing? Let's take a look at the effect of CNC precision parts processing on mobile phone manufacturing.

Take the iPhone manufactured by Foxconn. IPhone can be said to be a very popular mobile phone brand, and the IPhone body is generally made of aluminum alloy frame, whether it is 5S or IPhone XS Max after 6S, it is aluminum alloy body, and the aluminum alloy body is precision CNC Precision machining by lathe. Almost all the aluminum alloy shells of brand mobile phones are made by precision processing, because this kind of shell is more beautiful, smooth and drop resistant than ordinary shells.

So is it only related to the processing of the mobile phone shell and CNC precision parts? In fact, there are many parts that we can't see, and they are inseparable from CNC precision parts cnc machining. For example, very small screw caps in mobile phones are customized according to the needs of mobile phone manufacturers. There are almost no standards, and the requirements for precision are very high. Therefore, almost all standards are produced by CNC precision parts processing, and many parts such as silver needles in mobile phones are produced by CNC precision parts processing.



Mainly, the four principles followed in the process of CNC precision parts processing have brought good results to the mobile phone shell. details as follows:

1. Benchmark first

In other words, the datum plane must be processed first. In the processing process, the surface as the positioning reference must be processed first in order to provide a precision reference for subsequent processing as soon as possible.

2. Division of processing stages

The appearance of high processing quality can be divided into three stages: rough processing, semi-finishing and finishing. Its main purpose is to ensure processing quality; facilitate the scientific application of equipment; facilitate the arrangement of heat treatment processes; facilitate the detection of blank defects.

Third, the front surface of the hole

For parts such as boxes, brackets, connecting rods, etc., the plane should be machined before the holes are machined. In this way, the holes can be machined and die casting  by plane positioning, which ensures the position accuracy of the plane and the holes, and facilitates the processing of the holes on the plane.

Four, complete

The finishing of the main surface, such as grinding, honing, finishing, rolling, etc., should be placed at the end of the process route. The general principles of precision parts processing routes and the formulation of precision parts processing procedures can be divided into two parts. First determine the process route of the part processing, and then determine the process size of each process, the equipment and process equipment used, the amount of cutting, the quota of working hours, etc.

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