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How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

What errors may occur during CNC machining and CNC machining​?

 CNC machining and numerical control machining are a method to control the movement of machine tools and the production process of machining through computer digitization and information digitization. It is an intelligent numerical control device developed as an economical, high-speed, reliable, multi-functional, intelligent, and open structure. CNC machining is also an important indicator that can measure the continuous level and comprehensive ability of a safety technology, as well as the degree of modernization of related science and technology capabilities, especially in aviation, biology, medical and other high-tech cultural industries, and it is also a powerful indicator. reflect. So, what errors may occur during CNC machining and CNC machining? Let us understand together:   The use of approximate machining motion or approximate tool contours causes errors in the CNC principle of machining. The reason why it is called machining principle error is because of the error in machining

Basic safety requirements for mechanical equipment in cnc machining

The basic safety requirements of mechanical equipment in cnc machining are mainly that the layout of mechanical equipment is reasonable, which is convenient for operators to load and unload workpieces, observe processing, and remove debris. At the same time, Yaoyao is convenient for maintenance personnel to inspect and repair. The strength and rigidity of the parts and components of the mechanical equipment in cnc processing must meet the safety requirements, and the installation must be firm and not malfunction.

According to relevant safety requirements, the mechanical equipment in cnc machinined must be equipped with reasonable, reliable safety devices that do not affect the operation. E.g:

1. For the rotating parts and components in cnc processing, safety protection devices such as protective covers, protective baffles, and protective railings should be installed to avoid the occurrence of twisting.

2. For parts and components that can cause dangerous accidents such as overpressure, overload, overtemperature, overtime and overtravel in cnc processing, safety devices should be installed. Whenever a dangerous situation occurs, the safety device acts to eliminate the danger and prevent it. The accident happened.

3. When some actions in cnc processing need to warn or remind people, signal devices or warning signs should be installed.

4. For some parts and components that cannot be reversed in the cnc processing, interlocking devices should be installed. That is, a certain action must be performed after the previous action is completed, otherwise it will not be possible to perform the action. This will ensure that accidents will not occur due to the wrong sequence of actions.

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