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How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

What errors may occur during CNC machining and CNC machining​?

 CNC machining and numerical control machining are a method to control the movement of machine tools and the production process of machining through computer digitization and information digitization. It is an intelligent numerical control device developed as an economical, high-speed, reliable, multi-functional, intelligent, and open structure. CNC machining is also an important indicator that can measure the continuous level and comprehensive ability of a safety technology, as well as the degree of modernization of related science and technology capabilities, especially in aviation, biology, medical and other high-tech cultural industries, and it is also a powerful indicator. reflect. So, what errors may occur during CNC machining and CNC machining? Let us understand together:   The use of approximate machining motion or approximate tool contours causes errors in the CNC principle of machining. The reason why it is called machining principle error is because of the error in machining

What kind of material can make a good mold?

                                    Mold meets working conditions
1. Wear resistance
When the blank is plastically deformed in the mold cavity, it flows and slides along the surface of the cavity, causing severe friction between the surface of the cavity and the blank, which causes the machining uhmw mold to fail due to wear. Therefore, the wear resistance of the material is one of the most basic and important properties of the mold.

Hardness is the main factor affecting wear resistance. In general, the higher the hardness of the mold parts, the smaller the amount of wear and the better the wear resistance. In addition, wear resistance is also related to the type, quantity, shape, size and distribution of carbides in the material.

2. Strength
The working conditions of the molds are mostly very bad, and some of them are often subjected to large impact loads, which leads to brittle fracture. In order to prevent the sudden brittle fracture of precision machining china parts during work, the mold must have high strength and toughness. The toughness of the mold mainly depends on the carbon content, grain size and organization state of the material.
3. Fatigue fracture performance
In the working process of uhmw machining mold, under the long-term action of cyclic stress, it often leads to fatigue fracture. Its forms include low-energy multiple impact fatigue fracture, tensile fatigue fracture, contact fatigue fracture, and bending fatigue fracture. The fracture performance of the mold mainly depends on its strength, toughness, hardness, and the content of inclusions in the material.

4. High temperature performance
When the working temperature of the mold is higher, the hardness and strength will decrease, leading to early wear of the mold or deformation and failure of the machining uhmw plastic. Because the mold material should have high anti-tempering stability, to ensure that the mold has a high hardness and strength at the working temperature.

5. Resistance to cold and heat fatigue
Some molds are in a state of repeated heating and cooling during the working process, which causes the surface of the cavity to be pulled and pressure to change the stress, causing surface cracks and peeling, increasing friction, hindering plastic deformation, and reducing dimensional accuracy. Mold failure. Heat and cold fatigue is one of the main forms of failure of hot work molds, and this type of mold should have high resistance to cold and heat fatigue.

6. Corrosion resistance
When some molds such as plastic molds are in operation, due to the presence of chlorine and fluorine in the plastic, strong corrosive gases such as hci and hf will be resolved after heating, which will erode the surface of the mold cavity, increase its surface roughness, and aggravate wear failure.


                                    Mold meets process performance requirements


The manufacturing of molds generally involves several processes such as forging, cutting, and heat treatment. In order to ensure the quality of mold manufacturing and reduce production costs, the material should have good forgeability, machinability, hardenability, hardenability and grindability; it should also have small oxidation, decarburization sensitivity and quenching Deformation and cracking tendency.

1. Forgeability
It has low hot forging deformation resistance, good plasticity, wide forging temperature range, low tendency of forging cracking and cold cracking and precipitation of networked carbides.

2. Annealing processability
The spheroidizing annealing temperature range is wide, the annealing hardness is low, the fluctuation range is small, and the spheroidizing rate is high.

3. Machinability
The cutting amount is large, the tool loss is low, and the machined surface roughness is low.

4. Sensitivity to oxidation and decarburization
When heated at high temperature, the oxidation resistance is good, the decarburization speed is slow, the heating medium is not sensitive, and the tendency of pitting is small.

5. Hardenability
After quenching, it has uniform and high surface hardness.

6. Hardenability
After quenching, a deeper hardened layer can be obtained, and it can be hardened by using a mild quenching medium.

7. Tendency of quenching deformation and cracking
Conventional quenching has small volume change, shape warping, slight distortion, and low tendency of abnormal deformation. Conventional quenching has low sensitivity to cracking, and is insensitive to quenching temperature and workpiece shape.

8. Grindability
The relative wear of the grinding wheel is small, and the limit of grinding without burn is large. It is not sensitive to the quality of the grinding wheel and cooling conditions, and it is not easy to cause abrasion and grinding cracks.

Third, the mold meets the economic requirements
When selecting materials for the mold, the principle of economy must be considered to reduce the manufacturing cost as much as possible. Therefore, under the premise of satisfying the performance, the first choice is the lower price, carbon steel can be used without alloy steel, and domestic materials can be used without imported materials. In addition, the production and supply of the market should also be considered when selecting materials, and the selected steel grades should be as few and concentrated as possible, and easy to buy.

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