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How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

KOVAR parts seal preparation and physical properties

Kovar® is a vacuum-melted iron-nickel-cobalt low-expansion alloy. The chemical composition content is controlled in a very narrow range to ensure accurate and balanced thermal expansion performance. At the same time, strict quality control during the manufacturing process of KOVAR machining parts also ensures balance Its physical and mechanical properties are more suitable for deep drawing, stamping and various cutting processes. Material use Kovar® is used for vacuum sealing of hard glass and ceramics, and is widely used in electron tubes, microwave tubes, transistors and diodes. On integrated circuits, it is used for flat integrated circuits and dual in-line packages. Seal preparation All parts made by Kovar® should be degassed and annealed in a wet hydrogen atmosphere. Hydrogen is injected into water at room temperature and gets wet through blisters. Care must be taken to prevent surface carbonization. The heat treatment furnace must have a cooling chamber that provides the same a

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th

30 requirements for standardized injection mold making

In order to improve the quality of plastic machining molds, minimize mold quality complaints, and meet customer needs when producing molds, summarize and summarize common problems in mold manufacturing, establish standards, and implement them as required.
According to our cnc service plastic production experience, we summarize the production of standard molds into the following 30 points:
 1. For mold blanks smaller than 2020, a prying pit is required between the a and b plates; for mold blanks larger than 2020, all templates including thimble plates must be prying pits;
 2. Exhaust grooves should be processed on the guide post and guide sleeve of the mold blank to prevent the guide post and guide sleeve from straining;
 3. There must be no sharp corners on the mold, and chamfering is required. Except for specially specified places;
 4. The inner mold and mold parts must not be welded without consent;
 5. Exhaust grooves must be opened at the appropriate position on the periphery of the mold product. For the specifications of the exhaust grooves, please refer to the mold design manual;
 6. Avoid using a grinder to polish the mold as much as possible. If you must use a grinder to process, you must use oilstone to save light (especially the parting surface);
7. The surface treatment of the inner mold surface must be performed in accordance with the bom table or other officially notified technical requirements. The processing lines on the non-adhesive surface (wire cutting, milling machine, cnc gong machine, spark machine) should also use oilstone to save brightness;
 8. All internal mold materials and mold blank grade requirements must be purchased according to the order or the technical requirements formally confirmed during the design review process. The material certificate must be provided, and if it is a hard mold, a heat treatment report must be provided. All relevant certificates;
 9. All the front and back inner molds, inserts, row positions, inclined top, straight top (push block), shovel wedge, etc. of all molds need to be processed with a waist circular pit on the bottom or side, and the material name and hardness are engraved;
 10. Important wearable parts such as row position, push block, shovel wedge, and mouth must be nitrided and hardened;
 11. The row position must be positioned. The positioning methods include slingshot, wave beads, hasco (dme) standard position clamps, etc., according to the requirements of each project. The row position needs to be layered and wear-resistant plates. Beads and wear plates must be made of wear-resistant hard materials, and oil grooves must be added;
 12. The oblique guide column must be pressed tightly and cannot be rotated or loosened. The tail of the inclined guide column must be processed into a hemispherical or truncated cone shape, which is beneficial to ensure the normal movement of the row position. If there are two or more oblique guide posts in the same row, the length, size and inclination of the oblique guide posts must be the same;
 13. Inclined seats must use hard-wearing hard materials. The inclined roof must be processed with oil groove. The inclined roof seat is generally hardened to hrc40-45 degrees with 2510 or cr12. Because the inclined roof seat is subjected to impact load, it should not be too hard or it will break, and chamfer the angle c at all right angles. . Requires inclined top guide plate (bronze). No welding
 14. The runner and the glue feeding position need to save light #400-600;
 15. The thimble, the cylinder, the thimble, the inclined top and the thimble board should be engraved with corresponding identification codes for easy installation. If the position of the thimble on the product is not horizontal, the thimble holder needs to be made into a "d" shape or positioned with an anti-rotation pin key;


 16. The thimble adopts hasco or dme standards, which one to choose depends on the technical requirements of the bom table or other officially notified molds;
 17. To process water-carrying apron ("o"-shaped ring) grooves, a gap of 0.25mm is required on one side. Generally, the apron should be pre-loaded by 0.5~0.8mm. If this point is not paid attention to, the apron is easy to be damaged by pressure Drop, causing water leakage;
 18. The mouth of the mouth needs to be nitridated, and it needs to be anti-revolution. The radius of the mouth must meet the requirements of the drawing. The mouth of the mouth is not nitrided, and it may have been bumped before moving the mold;
 19. The conventional structure mold must be equipped with support heads, both ends need to be ground flat, the small mold is preloaded by 0.1mm, and the large mold is preloaded by 0.1mm-0.15mm;
 20. The diameter of the positioning ring must conform to the drawing, and the form and position of the top rod joint must conform to the drawing;
 21. For the specifications of the faucet, please refer to the bom table or the confirmed mold drawing. The counterbore of the faucet must be processed and installed in accordance with the mold drawing. Drill holes must not be off-drilled, sharp corners must be chamfered
 22. Water transportation must be marked with in1, out1, in2, out2………;
 23. All the characters typed on the mold must be neat, correct and not crooked;
 24. Cnc plastic molds need to install side locks (straight locks) on all four sides. If you cannot install a side lock, you need to install a taper lock or a taper lock. The taper lock should be installed horizontally;
 25. All screws and mold parts need to be standard parts, and the screw heads cannot be sawed off. The effective locking length of the screw must be sufficient, normally 1.5 or 2;
 26. The hot nozzle wire slot must be rounded to avoid scratching the wires;
 27. Install the hot nozzle id card on the side of the mold panel;
 28. Mould handover and acceptance: it is necessary to cooperate with the mould engineer to pass the acceptance according to the "mould checklist" to pack and move the mould;
 29. The water must be tested before the mold is moved. After the water pressure (above 100pa) is checked and accepted, the water must be blown clean with an air gun;
 30. During the manufacturing process, the outer surface of the mold base needs to be maintained to prevent rust and scratches. Before moving the mold and packaging, the inner mold needs to be sprayed with white/or colorless rust inhibitor. The surface of all cnc machining plastic parts molds must be cleaned and then greased.

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