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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form o...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

How to use the CNC wire cutting machine reasonably?

Single-board microcomputer WEDM microcomputer controllers were produced earlier. At present, few WEDM manufacturers produce them. However, there are a large number of users who use them. Medium-wire wire-cutting is a technology-intensive product and belongs to precision processing equipment. Wire cutting operators must undergo rigorous training before using the machine tool and obtain a qualified operation certificate before they can work on the machine.



    In order to use the WEDM machine safely, reasonably and effectively, the cnc operator is required to abide by the following operating rules:

   (1) Have a full understanding of the performance and structure of wire feeding in self-use, and be able to master the operating procedures of the machine tool and comply with the safety production system:

   (2) Processing within the allowable specification range of the medium wire cutting, do not work with overweight or over-travel;

   (3) Always check the power cord of the middle wire machine tool, whether the overtravel switch and the reversing switch are safe and stable, and work with faults is not allowed;

   (4) According to the lubrication parts specified in the middle wire operation manual, regularly inject the specified lubricating oil or grease to ensure the flexible operation of the middle wire, especially the guide wheels and bearings should be regularly inspected and replaced;

   (5) Before processing, check whether the working fluid of the wire is sufficient and whether the water pipe and nozzle are unobstructed 

   (6) After get off work, clean up the working area of ​​the middle wire, clean the fixtures and die casting parts, etc.;

  (7) Regularly check whether the wire-moving electrical equipment is damp and reliable, and wipe and clean it to prevent metal objects from falling in;

  (8) Observe the system of fixed man and machine, and maintain regular centering and wire cutting;

 

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