Search This Blog

How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

KOVAR parts seal preparation and physical properties

Kovar® is a vacuum-melted iron-nickel-cobalt low-expansion alloy. The chemical composition content is controlled in a very narrow range to ensure accurate and balanced thermal expansion performance. At the same time, strict quality control during the manufacturing process of KOVAR machining parts also ensures balance Its physical and mechanical properties are more suitable for deep drawing, stamping and various cutting processes. Material use Kovar® is used for vacuum sealing of hard glass and ceramics, and is widely used in electron tubes, microwave tubes, transistors and diodes. On integrated circuits, it is used for flat integrated circuits and dual in-line packages. Seal preparation All parts made by Kovar® should be degassed and annealed in a wet hydrogen atmosphere. Hydrogen is injected into water at room temperature and gets wet through blisters. Care must be taken to prevent surface carbonization. The heat treatment furnace must have a cooling chamber that provides the same a

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th

How to use the CNC wire cutting machine reasonably?

Single-board microcomputer WEDM microcomputer controllers were produced earlier. At present, few WEDM manufacturers produce them. However, there are a large number of users who use them. Medium-wire wire-cutting is a technology-intensive product and belongs to precision processing equipment. Wire cutting operators must undergo rigorous training before using the machine tool and obtain a qualified operation certificate before they can work on the machine.



    In order to use the WEDM machine safely, reasonably and effectively, the cnc operator is required to abide by the following operating rules:

   (1) Have a full understanding of the performance and structure of wire feeding in self-use, and be able to master the operating procedures of the machine tool and comply with the safety production system:

   (2) Processing within the allowable specification range of the medium wire cutting, do not work with overweight or over-travel;

   (3) Always check the power cord of the middle wire machine tool, whether the overtravel switch and the reversing switch are safe and stable, and work with faults is not allowed;

   (4) According to the lubrication parts specified in the middle wire operation manual, regularly inject the specified lubricating oil or grease to ensure the flexible operation of the middle wire, especially the guide wheels and bearings should be regularly inspected and replaced;

   (5) Before processing, check whether the working fluid of the wire is sufficient and whether the water pipe and nozzle are unobstructed 

   (6) After get off work, clean up the working area of ​​the middle wire, clean the fixtures and die casting parts, etc.;

  (7) Regularly check whether the wire-moving electrical equipment is damp and reliable, and wipe and clean it to prevent metal objects from falling in;

  (8) Observe the system of fixed man and machine, and maintain regular centering and wire cutting;

 

Contact Us


Get In Touch or Get A Quote

Need an expert? you are more than welcomed to
leave your contact info and we will be in touch shortly
YOUR COMPANY
Sifangyuan Industrial Park, Xinshapu, Huaide Community
Humen town, Dongguan City, Guangdong Province. 
860769-82886112
860769-82886112