Search This Blog

Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stress,

What should I do if the machining surface of precision parts is too rough?

The main reason for the process, from the perspective of our hardware precision process, there are actually many reasons that will affect the roughness of the surface of its parts. It is mainly caused by the material of the tool and the workpiece, and the condition of the CNC. Regarding the geometric reasons, it is mainly affected by the shape of the tool, and the deflection angle and the deflection angle will have a greater impact on the roughness of the surface.
 
 

When we reprocess plastic materials, band-shaped cutting will be formed to form undercuts, and the hardness is still very high. For physical reasons, in the process of workpiece cutting, the corners and extrusion of the blade can deform the metal material, which will cause the surface to be rough. The dryness is severely deteriorated, and the appearance performance of the built-up tumor will be completely irregular, so it is easy to make the surface of the workpiece have different depths and widths. Also, for example, the rotation speed does not match the cutting speed, the material is too hard to eat too much, the workpiece is not compressed, and the workpiece is too elastic, rubber products such as the tool body is too long, the tool bar shakes during processing, the machine tool itself such as: wire Excessive gaps in activities such as lever rails, etc. These will inevitably increase the roughness of the surface of the part.
 
  The advantages of cnc machining centers in industrial production involve issues of materials, processes, costs, and quantities used. Many parts cannot be mass-produced by machines, so some special processes are required to carry out small-scale production. For large-scale or small medical parts processing, manual processing may also be involved. Generally, small batch production is realized by CNC, rapid mold, vacuum silicone compound mold and other processes. The advantages of cnc processing are the processing of medical parts ranging from single to three digits, which are processed through simple molds, soft molds, or directly. The processing of medical parts is generally the usual machining processes such as turning, milling, planing, grinding, and forceps. The fitter's cutting, drawing, drilling, tapping, etc. Representative industries include aviation, aerospace industry, shipbuilding industry, construction machinery industry, machine tool industry, etc. The typical representative of mass production is the automobile industry, and the trial production of new models and engines in the automobile industry, as well as the mold industry that mainly serves mass production, is still a single small batch production.

Contact Us


Get In Touch or Get A Quote

Need an expert? you are more than welcomed to
leave your contact info and we will be in touch shortly
YOUR COMPANY
Sifangyuan Industrial Park, Xinshapu, Huaide Community
Humen town, Dongguan City, Guangdong Province. 
860769-82886112
860769-82886112