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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette

Classification of CNC Machining Occupation Levels

1. Blue-collar layer:   That is, CNC machining operation technicians, proficient in machining and CNC machining process knowledge, proficient in the operation and manual programming of CNC machine tools (attributes: automated machine tools), understand automatic programming and simple maintenance of CNC machine tools (attributes: automated machine tools), such There is a large market demand for personnel, and they are suitable for operating workers of CNC machine tools (attributes: automated machine tools) in the workshop, but due to their single knowledge, their wages will not be much higher.   2. Gray collar layer:   One, CNC machining programmer:   Master the knowledge of 5 Axis CNC machining Aluminum   technology and the operation of CNC machine tools (attributes: automated machine tools), be familiar with the design and manufacturing expertise of complex molds (title: mother of industry), and be proficient in 3D CAD/CAM software, such as UG, GOOGLE PRO/E, etc. ; Familiar with CNC

What should I do if the machining surface of precision parts is too rough?

The main reason for the process, from the perspective of our hardware precision process, there are actually many reasons that will affect the roughness of the surface of its parts. It is mainly caused by the material of the tool and the workpiece, and the condition of the CNC. Regarding the geometric reasons, it is mainly affected by the shape of the tool, and the deflection angle and the deflection angle will have a greater impact on the roughness of the surface.
 
 

When we reprocess plastic materials, band-shaped cutting will be formed to form undercuts, and the hardness is still very high. For physical reasons, in the process of workpiece cutting, the corners and extrusion of the blade can deform the metal material, which will cause the surface to be rough. The dryness is severely deteriorated, and the appearance performance of the built-up tumor will be completely irregular, so it is easy to make the surface of the workpiece have different depths and widths. Also, for example, the rotation speed does not match the cutting speed, the material is too hard to eat too much, the workpiece is not compressed, and the workpiece is too elastic, rubber products such as the tool body is too long, the tool bar shakes during processing, the machine tool itself such as: wire Excessive gaps in activities such as lever rails, etc. These will inevitably increase the roughness of the surface of the part.
 
  The advantages of cnc machining centers in industrial production involve issues of materials, processes, costs, and quantities used. Many parts cannot be mass-produced by machines, so some special processes are required to carry out small-scale production. For large-scale or small medical parts processing, manual processing may also be involved. Generally, small batch production is realized by CNC, rapid mold, vacuum silicone compound mold and other processes. The advantages of cnc processing are the processing of medical parts ranging from single to three digits, which are processed through simple molds, soft molds, or directly. The processing of medical parts is generally the usual machining processes such as turning, milling, planing, grinding, and forceps. The fitter's cutting, drawing, drilling, tapping, etc. Representative industries include aviation, aerospace industry, shipbuilding industry, construction machinery industry, machine tool industry, etc. The typical representative of mass production is the automobile industry, and the trial production of new models and engines in the automobile industry, as well as the mold industry that mainly serves mass production, is still a single small batch production.

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