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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stre...

Has the machining accuracy of mechanical parts been improved?

 Has the machining precision of mechanical parts been improved? Are the changes in the industry and the effects and effects obvious? Following the development of our industry, now some of our metal parts processing are getting better and better, and some cutting jobs are also increasing. The more accurate, how accurate is it, the following tells you the answer!



There have been new advances in the processing technology of precision mechanical parts. The processing accuracy of CNC metal cutting machine tools has been upgraded from the original silk level (0.0'mm) to the current micron level (0.00'mm), and some varieties have reached about 0.0μm. The precision of micro cutting and grinding of ultra-precision CNC machine tools can reach about 0.0μm and the shape accuracy can reach about 0.0'μm. The precision of special processing using light, electricity, and chemical energy can reach nanometer level (0.00’μm).

Through the optimization of machine tool structure design, super-finishing and precise assembly of machine parts, and the use of high-precision full-loop control and dynamic error compensation technologies such as temperature and vibration, it has entered the era of sub-micron and nano-level super-finishing. The performance of functional components continues to improve. Functional components continue to develop in the direction of high speed, high precision, high power and intelligence, and have achieved mature applications. Fully digital AC servo motors and drive devices, high-tech electric spindles, torque motors, linear motors, high-performance linear rolling components, high-precision spindle units and other functional components are popularized and applied, which greatly improves the technical level of CNC lathes.

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