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How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

KOVAR parts seal preparation and physical properties

Kovar® is a vacuum-melted iron-nickel-cobalt low-expansion alloy. The chemical composition content is controlled in a very narrow range to ensure accurate and balanced thermal expansion performance. At the same time, strict quality control during the manufacturing process of KOVAR machining parts also ensures balance Its physical and mechanical properties are more suitable for deep drawing, stamping and various cutting processes. Material use Kovar® is used for vacuum sealing of hard glass and ceramics, and is widely used in electron tubes, microwave tubes, transistors and diodes. On integrated circuits, it is used for flat integrated circuits and dual in-line packages. Seal preparation All parts made by Kovar® should be degassed and annealed in a wet hydrogen atmosphere. Hydrogen is injected into water at room temperature and gets wet through blisters. Care must be taken to prevent surface carbonization. The heat treatment furnace must have a cooling chamber that provides the same a

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th

Has the machining accuracy of mechanical parts been improved?

 Has the machining precision of mechanical parts been improved? Are the changes in the industry and the effects and effects obvious? Following the development of our industry, now some of our metal parts processing are getting better and better, and some cutting jobs are also increasing. The more accurate, how accurate is it, the following tells you the answer!



There have been new advances in the processing technology of precision mechanical parts. The processing accuracy of CNC metal cutting machine tools has been upgraded from the original silk level (0.0'mm) to the current micron level (0.00'mm), and some varieties have reached about 0.0μm. The precision of micro cutting and grinding of ultra-precision CNC machine tools can reach about 0.0μm and the shape accuracy can reach about 0.0'μm. The precision of special processing using light, electricity, and chemical energy can reach nanometer level (0.00’μm).

Through the optimization of machine tool structure design, super-finishing and precise assembly of machine parts, and the use of high-precision full-loop control and dynamic error compensation technologies such as temperature and vibration, it has entered the era of sub-micron and nano-level super-finishing. The performance of functional components continues to improve. Functional components continue to develop in the direction of high speed, high precision, high power and intelligence, and have achieved mature applications. Fully digital AC servo motors and drive devices, high-tech electric spindles, torque motors, linear motors, high-performance linear rolling components, high-precision spindle units and other functional components are popularized and applied, which greatly improves the technical level of CNC lathes.

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